What are the benefits of floor preparation? 

Proper floor preparation is essential before applying any primer, paint, or resin. It ensures the surface is not only clean but also adequately keyed to enhance the mechanical adhesion of the products applied. This ‘keying’ process prevents the surface from being too smooth, which could lead to product failure. Total Line Marking recommends the best preparation method based on the surface condition, desired finish, and budget. Furthermore, floor preparation is often mandated by product suppliers to qualify for a manufacturer’s warranty, making the time and investment worthwhile.

Captive Shot Blasting

  • Pros: Effectively removes old coatings and contaminants; integrated dust extraction controls debris.
  • Cons: Less effective on highly irregular or damaged surfaces.
  • Limitations: Needs a flat, stable surface.
  • Requirements: Always operated with a dust extraction system for a clean, safe environment.

Diamond Grinding

  • Pros: Achieves a smooth finish, removing imperfections.
  • Cons: Can leave swirl marks if not managed properly.
  • Limitations: Not ideal for thick or elastomeric coatings.
  • Requirements: Requires machines with integrated dust extraction and various diamond grit pads.

Planetary Grinding

  • Pros: Consistently treats large areas quickly.
  • Cons: Costly equipment; may need multiple passes.
  • Limitations: Less effective on uneven or damaged surfaces.
  • Requirements: Requires dust extraction, best on structurally sound floors.

Mechanical Scarifying

  • Pros: Removes deeply ingrained contaminants and thick layers.
  • Cons: Creates a rough texture needing further smoothing.
  • Limitations: Aggressive nature can damage weaker substrates.
  • Requirements: Includes dust extraction to manage debris volume.

PCD Grinding

  • Pros: Removes tough coatings like glue or epoxy efficiently.
  • Cons: Costly; can create uneven surfaces.
  • Limitations: Less effective on uncoated or smooth concrete.
  • Requirements: Essential integrated dust extraction for residue management.

High Pressure Steam Cleaning

  • Pros: Removes dirt, oil, and residues without abrading the substrate; kills bacteria and mould.
  • Cons: Less effective on heavily textured or porous surfaces.
  • Limitations: Not suitable for temperature-sensitive or moisture-damageable surfaces.
  • Requirements: Uses integrated water capture systems; good drainage and water supply are crucial.

Contact us today

At Total Line Marking, with decades of experience, we ensure top-quality surface preparation for coating, marking, or new floor installations. Trust us for the best results.

Learn more about our industrial floor preparation on our website, or call 0800 009 6218 to speak with our friendly team.